1999 Jeep Cherokee 4.0 Turbo Kit: Unleash the Beast Within (A Comprehensive Guide)
The 1999 Jeep Cherokee, particularly the model equipped with the legendary 4.0-liter inline-six engine, holds a special place in the hearts of off-road enthusiasts and DIY mechanics alike. Known for its robustness and reliability, the 4.0 is a powerhouse. But for some, "enough" is never enough. That's where turbocharging comes in.
1999 Jeep Cherokee 4.0 Turbo Kit
This article dives deep into the world of 1999 Jeep Cherokee 4.0 turbo kits. We'll explore the benefits, challenges, considerations, and everything you need to know to decide if forced induction is the right path for your XJ. Get ready to unleash the beast within!
Why Turbocharge Your 1999 Jeep Cherokee 4.0?
The 4.0 is already a capable engine, so why consider adding a turbocharger? The answer boils down to increased power and torque. A turbocharger forces more air into the engine, allowing it to burn more fuel and produce significantly more horsepower and torque.
Here are some key advantages of turbocharging your '99 Cherokee 4.0:
- Significant Power Increase: Expect a substantial boost in horsepower and torque. This translates to improved acceleration, better towing capacity, and enhanced off-road performance.
- Improved Torque Curve: Turbocharging can flatten the torque curve, providing more usable power across a wider RPM range. This is particularly beneficial for off-roading, where low-end torque is crucial.
- Enhanced Driving Experience: A turbocharged Cherokee is simply more fun to drive. The added power makes it more responsive and exciting on and off the road.
- Modern Performance in a Classic Package: Turbocharging brings a classic vehicle into the modern era of performance.

Is Turbocharging Right for Your Cherokee? Considerations Before You Commit
Before you jump into the world of turbocharging, it's crucial to assess whether it's the right modification for your specific needs and circumstances. This isn't a weekend bolt-on project for the faint of heart.
Here's a checklist of factors to consider:
- Budget: Turbocharging is not a cheap modification. A complete turbo kit, along with supporting modifications and professional installation (if needed), can be a significant investment.
- Mechanical Skill: Installing a turbo kit requires a solid understanding of automotive mechanics. If you're not comfortable working on engines, it's best to have a professional handle the installation.
- Engine Condition: The 4.0 is a robust engine, but it needs to be in good condition before adding a turbocharger. Perform a thorough inspection and address any existing issues before proceeding.
- Supporting Modifications: A turbocharger will place increased stress on other components. You'll likely need to upgrade the fuel system, cooling system, and possibly the transmission and axles.
- Tuning: Proper engine tuning is essential for a turbocharged engine. A custom tune will optimize performance and ensure reliability.
Choosing the Right 1999 Jeep Cherokee 4.0 Turbo Kit
Selecting the right turbo kit is a critical step in the process. Several options are available, each with its own pros and cons.
Consider these factors when choosing a kit:
- Kit Completeness: Does the kit include everything you need for installation, or will you need to purchase additional components separately? A complete kit will save you time and hassle.
- Turbocharger Size: The size of the turbocharger will affect the engine's performance characteristics. A smaller turbo will provide quicker spool-up and better low-end torque, while a larger turbo will deliver more peak horsepower.
- Intercooler Type: An intercooler cools the compressed air from the turbocharger, increasing its density and improving performance. Air-to-air intercoolers are common, but air-to-water intercoolers can offer better cooling efficiency.
- Wastegate and Blow-Off Valve: These components control the turbocharger's boost pressure and prevent compressor surge. Ensure the kit includes high-quality wastegate and blow-off valve.
- Manufacturer Reputation: Choose a kit from a reputable manufacturer with a proven track record of quality and performance. Read reviews and do your research before making a decision.
- Compatibility: Verify that the kit is specifically designed for a 1999 Jeep Cherokee 4.0. While some kits might be "universal," a direct-fit kit will simplify the installation process.
Essential Components of a 1999 Jeep Cherokee 4.0 Turbo Kit
Let's break down the key components you'll find in a typical turbo kit:
- Turbocharger: The heart of the system, responsible for compressing air and forcing it into the engine.
- Exhaust Manifold: Replaces the stock exhaust manifold and provides a mounting point for the turbocharger.
- Downpipe: Connects the turbocharger's exhaust outlet to the exhaust system.
- Intercooler: Cools the compressed air from the turbocharger.
- Intercooler Piping: Connects the turbocharger to the intercooler and the intercooler to the throttle body.
- Wastegate: Controls the turbocharger's boost pressure by diverting exhaust gases away from the turbine.
- Blow-Off Valve (BOV): Releases excess pressure in the intake system when the throttle is closed, preventing compressor surge.
- Oil Lines: Supply oil to the turbocharger for lubrication and cooling.
- Fuel Injectors: Larger fuel injectors are typically required to provide the additional fuel needed by the turbocharged engine.
- Fuel Pump: A higher-flowing fuel pump may be necessary to keep up with the increased fuel demand.
- Engine Management System (EMS): A programmable EMS allows you to fine-tune the engine's performance and ensure proper air-fuel ratios.
Supporting Modifications: Preparing Your Cherokee for Boost
As mentioned earlier, turbocharging requires more than just bolting on a kit. Several supporting modifications are crucial for ensuring the reliability and longevity of your engine.
Here are some essential upgrades to consider:
- Fuel System: Upgrade the fuel injectors and fuel pump to ensure adequate fuel delivery. Consider a larger fuel rail for improved fuel distribution.
- Cooling System: Install a high-performance radiator and electric fan to keep the engine cool under increased load. A lower-temperature thermostat can also help.
- Transmission: The stock transmission may not be able to handle the increased power and torque. Consider upgrading to a stronger transmission or rebuilding the existing one with heavy-duty components.
- Axles: The increased power can also put stress on the axles. Upgrade to stronger axles to prevent breakage.
- Brakes: Upgraded brakes are essential for stopping the vehicle safely with the added power.
- Gauges: Install gauges to monitor boost pressure, air-fuel ratio, and other critical engine parameters. This will help you identify potential problems early on.
Installation Process: A Step-by-Step Overview
The installation process will vary depending on the specific turbo kit you choose. However, here's a general overview of the steps involved:
- Preparation: Gather all the necessary tools and materials. Disconnect the battery and drain the fluids.
- Remove Stock Components: Remove the stock exhaust manifold, air intake system, and other components that will be replaced by the turbo kit.
- Install Exhaust Manifold: Install the new exhaust manifold and turbocharger.
- Install Downpipe: Connect the downpipe to the turbocharger's exhaust outlet.
- Install Intercooler and Piping: Mount the intercooler and connect the piping between the turbocharger, intercooler, and throttle body.
- Install Wastegate and Blow-Off Valve: Install the wastegate and blow-off valve.
- Install Oil Lines: Connect the oil lines to the turbocharger.
- Install Fuel Injectors and Fuel Pump: Replace the stock fuel injectors and fuel pump with the upgraded components.
- Install Engine Management System (EMS): Install the programmable EMS.
- Connect Vacuum Lines: Connect all the necessary vacuum lines.
- Final Checks: Double-check all connections and ensure everything is properly installed.
- Refill Fluids: Refill the engine with oil, coolant, and other fluids.
- Start and Tune: Start the engine and let it idle for a few minutes. Then, take it to a professional tuner to have the EMS tuned.
Tuning Your Turbocharged 1999 Jeep Cherokee 4.0
Proper tuning is arguably the most critical aspect of turbocharging. A custom tune will optimize the engine's performance, ensure proper air-fuel ratios, and prevent engine damage.
- Importance of Professional Tuning: Unless you have extensive experience with engine tuning, it's best to have a professional tuner handle this process. They have the knowledge and equipment to safely and effectively tune your engine.
- Air-Fuel Ratio (AFR): The tuner will adjust the air-fuel ratio to ensure that the engine is running optimally. Too lean (too much air) can cause engine damage, while too rich (too much fuel) can reduce performance and fuel economy.
- Boost Control: The tuner will also adjust the boost control settings to ensure that the turbocharger is operating within safe limits.
- Timing: The tuner will adjust the ignition timing to optimize performance and prevent detonation.
Common Mistakes to Avoid
Based on my experience working with turbocharged vehicles, here are some common mistakes to avoid:
- Skipping Supporting Modifications: Don't cut corners on supporting modifications. Upgrading the fuel system, cooling system, and other components is essential for reliability.
- Improper Tuning: Improper tuning can lead to serious engine damage. Always have a professional tuner tune your engine.
- Using Low-Quality Components: Don't skimp on quality. Choose high-quality components from reputable manufacturers.
- Neglecting Maintenance: Turbocharged engines require more frequent maintenance. Change the oil regularly and inspect the turbocharger and other components for wear and tear.
Pro Tips from Us:
- Start with a Solid Foundation: Ensure your 4.0 engine is in excellent condition before adding a turbo. Compression test and leak-down test are your friends.
- Document Everything: Keep detailed records of all modifications and tuning parameters. This will be invaluable for troubleshooting and future upgrades.
- Join Online Communities: Connect with other Jeep enthusiasts online to share experiences and learn from their mistakes. Forums and social media groups can be a great resource.
Conclusion: Is a 1999 Jeep Cherokee 4.0 Turbo Kit Right for You?
Turbocharging your 1999 Jeep Cherokee 4.0 can be a rewarding experience, transforming it into a true powerhouse. However, it's a complex modification that requires careful planning, execution, and tuning. By carefully considering the factors outlined in this article, you can make an informed decision about whether turbocharging is right for your Cherokee. If done correctly, a turbo kit can breathe new life into your classic Jeep and provide years of exhilarating performance.
Ultimately, the decision is yours. Weigh the pros and cons, assess your budget and mechanical skills, and determine if the benefits of turbocharging outweigh the challenges. If you're ready to unleash the beast within, then a 1999 Jeep Cherokee 4.0 turbo kit might be the perfect upgrade for you.
External Link: https://www.turbos.borgwarner.com/ (BorgWarner is a leading manufacturer of turbochargers)
Internal Links:
- [Article on Jeep Cherokee Maintenance](Insert link to an existing article on Jeep Cherokee maintenance on your blog, if available)
- [Article on Off-Roading Modifications](Insert link to an existing article on off-roading modifications for Jeeps on your blog, if available)
I hope this article provides a comprehensive and informative guide to turbocharging a 1999 Jeep Cherokee 4.0. Remember to always prioritize safety and consult with qualified professionals when performing any modifications to your vehicle. Good luck and happy boosting!
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